Honda CB750 Sandcast

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Topics - kettle738

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1
Fuel (gas - petrol) Tanks, Side Covers and Air Box / Carb overflow pipes
« on: October 13, 2011, 01:43:02 pm »

A while back there was an early CB750 on US ebay, I can't recall if it was a sandcast or later diecast K0, but an early bike nonetheless.

It was described as an unmolested example, and it looked it, pretty rough and dirty from standing so long, but seemingly very original.

I always scour the photos of such bikes for interesting detail, and what caught my eye was the overflow pipes from the float bowls, they were fuel stained brown, but they were quite obviously clear, not black.

It makes perfect sense to have clear overflow pipes on a four cylinder bike, so the leaking culprit can be easily identified.......but, should those hoses be clear or black?

I always thought they were black, but thinking isn't knowing, can anyone enlighten me please?

Mick................Kettle738

2
Engine Mechanical / #28 Carb Top Problem
« on: July 10, 2011, 03:45:35 pm »

Help needed please; my carbs were in dire need of balancing (UK CB750 Chassis 1010369) the Morgan Carbtune made short work of the job and they adjusted beautifully, lovely steady idle etc.

The downside though was the #28 cap on No1 carb, the M6 thread in the carb top itself is almost stripped, not quite but very close, so it's now at least temporarily held firm with loctite.

Looking at the threaded section, the short tubular casting protruding above the cap body seems too thin to effect a typical thread repair, insert, helicoil etc.

I guess these small threads are vulnerable to ham fistedness and age so I can't be the first to have this problem, has anyone successfully repaired the cable adjuster thread, or failing that does anyone know where a replacement cap could be obtained?

Any advice gratefully received............Mick............kettle738     

3
Fenders (mudguards) and Seats / Ducktail Seat, SMART Repair
« on: February 26, 2011, 04:30:12 am »

Hi All, I have a very presentable K0 Ducktail seat with an area of damage at the front left corner, that has been the subject of  a less than brilliant previous repair, but the seat is too good to re cover...yet.  I know there are now SMART (Small Medium Area Repair Technique) repairs available for classic vinyl seats, mainly aimed at cars that use a coloured vinyl paste which is applied, heated, imprinted with the pattern of the surrounding vinyl and can be made all but invisible by a good operator. I have attempted to add a couple of photos, hopefully it will work.

I've seen such a repair on a Kawasaki H2 seat, in a very obvious position, and in all honesty I would never have spotted it, if the owner had not pointed out a microscopic blemish. The downside is the risk involved; the same guy had a repair done by the same SMART operator on a GT750 seat using the same method and the repairer held the heat gun on the area slightly too long and burnt the surrounding vinyl, ruining the seat.

I want to take the least risk possible; has anyone in the UK had such a repair done who could recommend an experienced repairer, or know of any other type of repair available?

Mick...........kettle738

4
Wheels - Hubs - Spokes - Tires / NOS Rolled rear rim?
« on: October 11, 2010, 03:29:05 pm »

I recently bought a NOS rear rim which I had intended to use on my early K2.  I confirmed with the well known Honda part supplier that it was a genuine Honda part and not a modern production item with the rim details stamped round the outside edge of the rim.

When it arrived I was slightly amazed to find it appears to be a rolled rim, identical to that on my K0 and markedly different from the straight edged front rim.

There is a slightly puzzling feature though; the DID logo is as expected in a small diamond adjacent to the valve hole, however the rim size details (2.15 x 18) are nowhere to be seen, so it is just a plain rolled edge rim with a DID logo in the correct place and no other features.

Is this normal or should they all have rim details stamped in........or have I missed something?

 ???          Mick............kettle738

5
Fenders (mudguards) and Seats / Softening an age hardened seat cover
« on: July 11, 2010, 07:50:24 am »
Excuse me if this is old news to you guys but this process is new to me and seems to be working well.  The original ducktail seat on my K0 has a near perfect base, but the original cover has not fared so well from age and use. The vinyl on the top was hard and flattened, a cross between a drumskin and an ironing board, just begging to split; the pillion section was much better with the pattern still in relief, not flattened.....and I was wondering what if anything could be done about it.
 
I googled 'To soften vinyl seats' and came up with not a lot except for one suggestion from a classic Volkswagen car forum (They all have vinyl seats) which suggested using a product called 'Skin so soft' made by Avon cosmetics.
 
Strangely enough I have plenty of this stuff for a totally different reason; it is widely renowned as the best insect repellent you can get anywhere, bar none. They sell this stuff in bulk to scottish farmers to keep the midges at bay and it's even used by soldiers in hot climates.....and as a bonus it smells good and softens your skin at the same time.
 
Anyways, I had my doubts about what it could do for the parts of my seat cover that had all the flexibility of a vinyl LP but I had nothing to lose.  I have been liberally coating the entire seat and in particular the affected areas for about four days now.....and, amazingly it's working!
 
Patience is very necessary, I've had to really kneed and work the worst affected areas, and a couple of times left it out in the midday sun for about ten minutes to warm it up and then work the stuff in again.
 
I wish I'd taken before and after photos as it's way better than when I started; most of the squares on the forward section of the seat which were rock hard and board flat are now flexible and regaining their 'cushioned' appearance, and it feels safe to sit on again without splitting it.

Hope this might help someone with a similar problem...........Mick..................kettle738

6
New Member Introductions / New member in the UK
« on: July 09, 2010, 03:27:49 pm »

Hi all, I'm a newbie, my name is Mick Taylor, I live in Ivychurch, Kent, in the UK.
 
I've had an interest in vintage Japanese bikes for the best part of 30 years, all sorts of bikes, all Japanese, currently including three Suzuki GT750 kettles, an RE5 rotary, a Kawasaki Z1, Yamaha XS2 and an early '72 Honda CB750K2 (1,300m from new)
 
It is my latest acquisition that sparked my request to join this forum though, a bike I have wanted for a long while and I finally got to buy it.  The bike is a CB750, chassis number 1010369.  Not a sandcast, but an interesting bike all the same; those into numbers wouldn't take too long to confirm that this chassis number belongs to the first CB750 off the production line destined for sale in the UK. That makes it the first UK Japanese four cylinder bike, first disc braked etc etc, a little piece of motorcycling history in it's own right, manufactured 22nd October 1969 and sold in the UK in January 1970.
 
OK, it's not a sandcast!.....no, but I really needed to join this forum;  I love the depth and breadth of knowledge that surfaces here, and I have to say, this forum is something special, there is so much discussion around seemingly microscopic detail that simply can't be found anywhere else and that is priceless.
 
My K0 is not a sandcast, but with the exception of the engine casings it has way more similarities to the sandcast bikes than to anything else in the CB750 range; so much of the detail on your bikes is pertinent to mine....and if it isn't then I need to learn and there is no better place to do that.
 
I took the K0 out for a first spin a couple of days back, it's a hoot, I can't remember the last time I found a bike quite so unexpectedly exciting.......so different to the rather anodyne Z1 which I think is living on borrowed time in my garage......I would quite happily dispense with that and hunt down a sandcast.....probably will.
 
Before the K0 the two best rides in my garage were the RE5 rotary (yes really) and the CB750K2, but they both moved down one notch now.

Mick..............kettle738

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