Honda CB750 Sandcast

General Category => "88 Model Distinctions" => Topic started by: Steve Swan on March 01, 2010, 09:58:39 pm

Title: 91 Production model distinctions !
Post by: Steve Swan on March 01, 2010, 09:58:39 pm
Please study this list and compare to your bikes features.

Let's see how many features found on lower vins we can find on the higher vins !

Anyone who has new or different observations, please post your findings, so the list can continue to update.

The main feature distinguishing early production from late production machines, the frame changed from LH horn mount to RH horn mount at vin 3950, to prevent fouling of lower brake line on horn under hard braking.

Therefore, this list denotes numerous changes within and between early production vins #1 - 3949.

This list also denotes differences of the early (up to 4148) exhaust muffler/baffle systems.


Detail Differences for Production Sandcast VIN’s 1- 4148

1. 12 mm nuts, fork clamp, 1-2157 (14 mm, 2158-onward )
2. short neck brake hose fittings, 1-2157 (long neck, 2158-onward)
3. No hose guide metal plate for bottom hose at junction box 1 - to 3950
4. 20.4mm wide nose on upper triple clamp, 1-3433 (22.4 mm 3434-onward)
5. no leveling ring on master cylinder reservoir, 1-2435
6. no “off-on-off” marking on kill switch body, 1-approx 800)
7. pointerless kill knob (1-441)
8. LH mount horn (1-3949)
9. grey body horn with grey wire sheath
10. some grey body horns noted to have black wire sheath
11. knurled Allen screw heads, brake caliper, 1-1256 (smooth, 1257-onward)
12. 66 mm choke arm up to vin 1120 (52 mm late production)
13. horizontal brass vented carburetor bodies, 1-302, late carb bodies have cast 90 degree "L" type vent
14. short neck fuel tap, 1-1937 (long neck, 1938-onward)
15. 19 litre fuel tank, 1-448)
16. 10 hole seat pan w/ 6 mm threaded hole so far to to VIN 1081. (late production 17 hole although some seen on machines after VIN 883)
17. upper triple clamp nose less acute angle, 1-3433
18. 16 t. counter shaft sprocket, E1-E3527
19. all early “8” chassis/engine bolts
20. thin lip alternator cover, E1-E2134 Two types. Smooth HONDA background and rough HONDA background
21. “Lotus Root” exhaust, 1-4148, no “HM300” stampings, no brake pedal relief (ditto late production)
A. long, cylindrical steel removable sound diffuser with no external fiber covering and not interchangeable with late production exhaust.
B. 5 mm welded seam (late production 7mm seam)
C. mufflers have no internal baffles, only a plate with a hole for which the long cylindrical baffle slips in to for support
D. 6 mm hex head removable screw fixes baffle to muffler body, this screw is not welded to baffle as in late type exhaust
E. bolt mount hole diameter 55 mm (late production 58 mm)
22. no vertical crimp markings on oil line (smooth) ferrules
23. smooth rubber fabric oil lines, E1-E436 (late production webbed fabric)
24. swing arm (rear fork) date stamped, left underside bushing area  Early swing arms (around first 300 VINs) full date in centre rear underside
25. oil tank date stamped, inside top rear mounting bracket
26. “8” bolts fixing rear sprocket to carrier up to 232 (302 has plain head bolts)
27. no diagonal brace on center stand, 1-1120
28. round, fin-less, non-webbed oil filter cover, E1-E4148 (there is a question on whether finless cover went past VIN2000 so needs further clarification)
29. 14 mm hex head, oil filter bolt to E4148, 12mm beginning 4149
30. driver portion of seat less thick, horizontal surface
31. passenger portion of seat angled
32. 2-hole air box bracket, 1-4006
33. no relief on upper air box cover, We have no information that "no relief" features on upper covers between VINs 674 to 1553
34. 2-hole air box brackets 30 mm, 1-4006 (24 mm 4007-onward)
35. pillion rest/muffler bolts 146 mm, 1-1221 (148 mm, 1222-onward)
36. upper crankcase vin pad 11 mm wide (late production 19 mm)
37. no casting dates on early crankcases (E1-not known after E254)
38. no casting divots at crankcase base of #4 cylinder hole
39. exhaust pipe clamps, “fat” fins, 1-2435
A. #1/#4 clamps, no relief on back side of fins (not interchangeable with #2/#3)
B. #2/#3 clamps, relief milled on back side of fins (not interchangeable with #1/#4)
40. “8” bolts fix master cylinder clamp to master cylinder up to 2157 (late production plain head, chrome)
41. early lower frame steering head has steering damper gusseting, noted on frames up 1100 then random to vin 1588
42. caliper backing plate more deeply finned all sandcast
43. upper brake hose steel neck fitting straight,1-2157 (late production has bend)
44. no rubber boot on upper brake hose to master cylinder, 1-2157
45. sand cast cam chain tensioner body, E1-E1106
46. 10 mm rotor bolt (E1-E1080) (12 mm, E1081-onward)
47. acorn hex head bolt, starter cover shown in Manual but never reported on a machine so not fitted in production.
48. narrow counter shaft, E1-E3527
49. 8x80 left rear crankcase bolt, E1-E219
50. No guide lugs as cast part on junction box for top brake hose (up to VIN 1927 identified)
51. no rubber cushions for air box mount bracket & air box upper body (until 4006)
52. short knurled ring nuts on speedometer/tachometer cables, 1-2157
53. wiring harness 32100-300-040, 1-3479 (32100-30-050, 3480-onward) May refer to European delivery only
54. no wire clip fixed to horn to guide tachometer cable (1-3950)
55. left side horn mounting bracket, 1-3950
56. frame has LH horn mount, 1-3950 See number 55 above
57. crank shaft has 10 mm threaded hole for rotor fixing bolt, E1-E1080 (12 mm, 1081-onward)
58. webbed fabric oil line, smooth ferrule, 303-2435
59. chrome hex head brake line bolts, 1-2720 (zinc plated 2721-onward)
60. 5 mm flanges on exhaust spigots, 1-665 (6 mm, 666-onward)
61. date stamped lower triple clamp
62. round captive 6mm nuts on battery box, fixing regulator to battery box (late production, square nuts)
63. small side cover grommets 1-1120 (“240” middle part number)
64. exhaust spigot flanges, radius on each long diagonal side, (E100 has 4 radius type.)  (E342 has 2 radius type and 2 thin 5mm straight type.)
65. RH oil gallery plug, solid, 1-1106 (bored hole, 1107-onward)
66. rear M6 cylinder head/cylinder fixing bolt “special” type, same as four underneath cam carriers, 1-1106 (“normal” 8 head bolt, 1107-onward)
67. no locating rib on speedo/tach rubbers, 1-3433 (locating rib, 3434 -onward)
68. sandcast cam carriers, oil pump, clutch center spider, gearshaft bearing housing, E1-E338
69. no holes in ends of rear wheel cush rubbers, 1-302 (late type have holes) Subject of a recall for early machines
70. no garter springs on valve stem guide seals, 1-338
71. piston oil control rings have helper springs, E1-E338
72. front oil gallery plug smaller diameter than later plug
73. adhesive aluminum vin tag, RH steering head, no manufacture month/year
74. riveted on aluminum vin tag, RH steering head, containing month/year of manufacture, beginning 9/69 (Sept. last month of sandcast manufacture)
75. red plug key, per HONDA factory brochure (?? on first few production bikes??) Red plugs provided for dealer use has been suggested
76. around E600/E700 began having “mixed oil lines, i.e., smooth and webbed fabric, both line types still using smooth ferrule
77. around E338, lower case date stamped, upper case no date stamp
78. weld seams on frame gussets lower than late production weld seams (late production has higher weld seams)
79. lower connections, oil line to engine, smaller, less "beefy"
80. round hole in speedo/tach mounting rings, 1-302 (303-onward oblong hole)
81. 11 mm mirror stems, 1-302. Threaded to unthreaded portion of post has an actual step, appearing machine turned. Mirror stem at clamp end smooth. (Later mirror stems 10 mm without machine turned step and a circle outline visible at clamp end.)
82. Later LH horn mount frames have no gusseting for steering damper, highest vin w/ gusseting 1865
83. Early clutch cover have thin lip in “10th hole” area, later covers have thick lip. Thin lip known up to 1788, thick lip start date unknown
84. Relief on upper case of airbox, 673 recorded as the highest VIN without relief. If you have a higher VIN let us know
85. Profile of relief of frame down tubes in front top air box area less acute, relief has rounded hand hammered appearance on early frames, 1-302. Later frames this relief appears as result of a machine stamped operation, flattened acute “V” in appearance.
86. Cast bosses with untapped 6mm holes of upper crankcase in the primary chain "tunnel" area for what appears to have been intended to fix a guide for upper primary chain, approximately the first 200 crank cases.
87.  Neutral switch has no chamfer to accommodate pushing through O-ring, replacement switch has chamfer
88.  Smooth background of HONDA logo on alternator cover, up to around E835, wrinkled background after approx.E835, both covers thin lip type.
89. Bearing, countershaft outer drive, 1-5306, plain outer race.  5307-onward, outer circumference of race grooved to accomodate retaining ring.
90.  radius on welded seam of oil tank, front upper RH corner.  (up to 302)
91.  17 mm hex/acorn head nuts fixing upper shock absorber to frame  (on random vins up to 248)
92.  Backing plate, rear brake, inside: four ribs around the center (axel) hole with (later type) and without (early type) the round bosses. Straight or plain ribs (early) vs. ribs with round bosses (late.)  Suspect round bosses were for mold ejecting pins.  Early type plain ribs create 4 distinct 'holes'.  Later type does not have 4 distinct 'holes' as seen in early type.  Later type has 4 distinct round bosses; as noted prior, likely for mold ejecting pins. 
93.  Evin 1-563, the cyl.head oil gallery counterbored holes are the only 2 counterbored holes in head, unlike cyl.heads Evin 564-onward there were 4 counter bored holes.  the pre-564 heads could only accommodate 2 O-rings, as per noted in early parts books. This need further clarification as later heads seen with 2 holes only
94.  Spline on rear brake pedal to Frame 3000 - From clamp bolt hole to where pedal arm is welded to spine clamp is a ground off casting flash line Later brake pedals do not have this casting flash. On under side of spline clamp end, casting in front of the threaded bolt hole has a square cut off on raised casting whereas later brake pedals have pointed raised casting
95.  Rear pillion foot rest mounting plate reinforcement welded. On early bikes the reinforcing pieces are hand welded in place. Later mounts are spot welded in 2 then 4 places.
96.  Chrome 10mm headed M6 bolts used to affix front fender stays to forks on very early machines. Maybe restricted to first 100 machines
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on March 01, 2010, 09:59:12 pm
We now have 81 differences between vins 1-4148 and 4149-7414. Vic brought the 81st detail difference to our attention when we were under the tent.
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on March 01, 2010, 09:59:27 pm
We now have 84 differences.

Difference #82 is frame w/o steering damper gusseting.

Diff # 83 is thin and thick lipped clutch covers.

Diff # 84 is no relief to clear frame tubes on upper case of air box.

Now that it's Winter, what differences can you guys find on your vins ?

Please post !

Thanks Marty & Bo for writing in !!!!
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on March 01, 2010, 09:59:43 pm
We've got 85 differences now !

Special thanks to Allan, Chris, KP, Marty, Andy, Steve F, Vic for your help contributing to this list.

How many more differences can we find ?

Keep the posts coming in !
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on March 01, 2010, 09:59:55 pm
We now have 86 distinctions, Vic wrote in with the 86th.

We are 14 away from 100 distinctions !!!!
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on March 01, 2010, 10:00:32 pm
Let me say I updated this list with what i found on 2157.

With all the great posts we've been having of late, including talk on Wayne's #748 we need to update this list again.

Wayne and anyone else, if you read this, as you notate your machines distinctions, coud you please compare your findings to this "master" we have here and keep a list of your own. After you have completed your findings, could you post your list on our BB so i can then update this list. We should have a nice few distinctions to add, size=2]The more we can narrow down [/size]i feel certain.

[WHAT VIN THESE DISTINCTIONS OCCURED AT, THE BETTER CHANCE WE HAVE FOR MAKIN OUR MACHINES CORRECCT,
Title: Re: 86 Early production model distinctions !
Post by: Bickle on March 01, 2010, 10:01:09 pm
Hi Steve, I think you should be referencing Wayne's bike as #576 ?
Steve
Title: Re: 86 Early production model distinctions !
Post by: Wayne on March 01, 2010, 10:01:48 pm
I wondered that? Do we refer to our sandcast by the motor or frame number?
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on March 01, 2010, 10:02:14 pm
Thanks, Steve ! Of course, #576.

I don't know there is a rule for referencing vins, if the topic has to do with the chassis, we've referred to frame vin, if topic is engine related, engine vin.

Generally it seems we refer to the frame vin, unless we are referring to a specific engine detail.

Usually, bikes are titled by frame vin. And of course, "the last sandcast" is E7414 whose frame vin is as yet unknown.
Title: Re: 86 Early production model distinctions !
Post by: rickhahn on June 01, 2010, 07:14:50 pm
Steve I was checking out Early Production model distinctions
I would like to offer a little bit of info on No 41 on the list
Early lower frame steering damper gusseting 1-1266.
I have frame No1001588 with the gusseting and also frame
No 1001023 with no gusseting .
One can only wonder how this came to be.
Rick
 
Title: Re: 86 Early production model distinctions !
Post by: Steve Swan on June 01, 2010, 11:43:14 pm
Great observation, Rick !

That bit of info is simply classic sandcast as far as adding to the non-sensical nature of there being no seeming rhyme nor reason to when these various distinctions  "started and stopped" vin-wise.

I would postulate Honda had a certain number of frames made up, some of the frames had steering damper gusseting and others did not, these 2 different frame types were available to the assembly line at the same time.  Would postulate whether or not the frame had steering damper gusseting made no difference to the purpose the frame was intended for.......  to be stamped with a vin and to have an engine installed on the assembly line to roll a motorccyle off the line into the distributor's  hands for delivery to the dealer for retail sale.  In other words, the gusseting had no impact on function and did not matter one way or the other, whether the gusseting was present or not.

I would still stick to the common belief the frames made earliest had the gusseting, as the higher the vins, was when the steering damper gusseting was no longer present.  Not aware of any of the earlier vins without the steering damper gusseting, but who knows.  Per rick's observation, i suppose we could say earlier vins means vins prior to 1023, unless someone finds an earlier frame vin than 1023 with no gusseting !!

Thanks, Rick, for sharing this very interesting observation you made !

PS - I have noted your observations on #'s 41 & 82.
Title: Re: 87 Early production model distinctions !
Post by: Nielsen on June 09, 2010, 11:27:48 am
Usefull info here ?

http://www.satanicmechanic.de/enginemods.shtml

I don`t know if we can believe it :-\
Please use google translation from German.

Title: Re: 87 Early production model distinctions !
Post by: rickhahn on October 22, 2010, 05:38:17 pm
Steve , I think I have found another variation , The oil drain plugs had a 12mm thread but the head size changed from 19mm to 17mm . I note that the part Number 92800-1200 does not change for  both the oil tank and the sump pan plugs.When Honda did this change one can only wonder.
In the owner's manual there is reference in using a 19mm spanner / wrench.
Rick       
Title: Re: 88 Early production model distinctions !
Post by: Steve Swan on November 06, 2010, 10:53:38 pm
Rick noted a while back, the 12mm sump pan drain plugs, according to the owners manual, requires a 19mm wrench for removal.  And he notes the actual distance of these drain plugs, across the flats, is 17mm.  And the oil tank drain plug and the sump drain plug are the same part number.  (and same pn 92800-12000 throughout all sohc 750 parts manuals.) 

Page 38 of the 69.5 and the 69.7 Owner's Manuals BOTH instruct removal of drain pug, using a 19mm wrench.

Three questions arise.......  1.  Is the 19 a typo and intended to be 17 ?  2.  Was the early and/or late pre-production sump drain plug 19mm and Honda did not make the change in the Owner' Manual ?  3.  Are any early production drain plugs 19mm across the flats ?

Can anyone weigh in on this ?
Title: Re: 89 Production model distinctions !
Post by: Steve Swan on December 04, 2010, 06:25:32 pm
Mark Buettner had a great idea, to include ALL distinctions of ALL production sandcast machines. 

We now have 89 distinctions !
Title: Re: 89 Production model distinctions !
Post by: Steve Swan on December 21, 2010, 11:28:32 pm
Mark B caught an error on #67.  "No rib" rubber cushion went to 3433, NOT 2157.  Correction complete.

A note to address the keen observation Rick Hahn made of the Owner's Manual calling for a 19mm wrench to remove the oil drain plug in sump pan.  As far as we know, all production drain plugs were 17mm across the hex flats.  It's been confirmed the drain plug on the late pre-production machine was also 17mm across the flats.
Title: Re: 89 Production model distinctions !
Post by: tomcourtney on January 09, 2011, 04:12:55 am
Hi Steve, with regard to No 74 the rivited vin tag was for US market only. other markets stayed with N0.73 the no number stick on alloy plate.  Regards Tom
Title: Re: 89 Production model distinctions !
Post by: markb on January 09, 2011, 12:41:47 pm
Is this the #85 distinction?

Deep, distinct depressions on each side of the near down tubes on 1553.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05321.JPG)

Smaller dimple on near down tube on the right side on 97.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05322.JPG)
Title: Re: 89 Production model distinctions !
Post by: markb on January 09, 2011, 12:58:12 pm
Here's another possible correction to distinction #64.  This pic is from E100 so they were used after E5.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05332.JPG)
Title: Re: 89 Production model distinctions !
Post by: Wayne on January 09, 2011, 02:15:48 pm
Here's another possible correction to distinction #64.  This pic is from E100 so they were used after E5.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05332.JPG)

I must have a major brain cramp. I can't seem to zero in on what we are looking at for this distiction.

64. exhaust spigot flanges, milled radius on each long diagonal side, 1-5 (vin 5-onward, straight, no relief)
Title: Re: 89 Production model distinctions !
Post by: markb on January 09, 2011, 02:55:32 pm
On later models the four diagonal edges are straight from the screw radius to the big radius.
Title: Re: 89 Production model distinctions !
Post by: kp on January 09, 2011, 03:23:14 pm
Hi Mark, Yes these are the correct distinctions as identified in the list. Sometimes the distinctions are a little late in being updated but sure will get to em. These are great shots to have as references to identify differences. Can I get your OK to also save these pictures to my own collection for future reference Cheers KP
Title: Re: 89 Production model distinctions !
Post by: markb on January 09, 2011, 05:23:55 pm
Yes.  Feel free to use anything I post.  That goes for anyone.  If it will help you, help yourself.
Title: Re: 89 Production model distinctions !
Post by: markb on January 16, 2011, 01:47:15 pm
I compared the front down tubes on 97 and 1553 and found a couple of differences.  There are cutouts on the upper part of the frame where it goes over the down tubes.  The cutout on 1553 is higher and extends to about the middle of the cross tube and there is weld around most of the cutout.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05413.JPG)

On 97 the upper frame extends down further and the cut is lower and there is no weld.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05412.JPG)

Here’s a close up on1553.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05418.JPG)

And on 97.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05422.JPG)

Also on 97 there are some dimples (from spot welding?) where the upper frame member overlaps the down tube as shown here.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05426.JPG)

1553 doesn’t have them.  My guess is they welded in the cutout area instead to make it stronger.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05427.JPG)

I’ll repost some better pictures after I have the frames painted.
Title: Re: 89 Production model distinctions !
Post by: Wayne on January 16, 2011, 04:08:49 pm
You certainly have an eye for detail Mark! I checked 576. The area you point out is welded although my welds appear to be a bit cleaner. Could just be the pic though.
Title: Re: 89 Production model distinctions !
Post by: Steve Swan on January 16, 2011, 04:54:06 pm
Here are some more factual findings........ 8)

232 has welded bead at the fitting joints and concave dimpled spot welds on the fittings, where the frame tube slides inside fitting ......  

2157 has raised bead and concave dimpled spot welds

4363 has DOES NOT have bead welded joints, and the "spots" are convex dimpled welded areas, not concave dimpled

6147 ditto 4363

Go figure all this........... !?!?!

When i rec'd 232, i compared as much as i could to 4363.  I noted the front down tube weld differences.  Other welded areas, being different, throughout both frames are clearly evident.  The other area that stands out is in the upper shock mount area rear frame secton area.

The frame being a critical component, i am sure there was a welding foreman overseeing the welding, but IT IS INTERESTING that 97 has no welded beads as does 4363 and 6147 (unlike 232.)  232 has concave dimpled spot welds like 97, unlike 4363 and 6147.

All the more minutae that may or may not have meaning and comparing the welds to 97 to 232 to 4363 to 6157, make no real logical sense other than possible changes were made to welding vs not welding the seam and a different technique to making the spot welds, first resulting in concave, then later convex............ ?  

I call it sandcast crazy making............
Title: Re: 89 Production model distinctions !
Post by: markb on January 29, 2011, 07:05:37 pm
I think I found another distiction.  The early battery box is different.  The one on the left is from 97 and the one on the right is 1553.  Notice that the later one has pins for locating the pieces together, probably to make it easier to weld.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05536.JPG)

The bend radii are sharper on the early one too and the spot weld patterns are different.  The top on is 97.  I'll repost some better pics after repainting.
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/DSC05537.JPG)
Title: Re: 89 Production model distinctions !
Post by: Riccardo on January 30, 2011, 03:05:59 am
Mark,

yes, pins for the centering position during the welding fase.

But i see also a different stay for the gummy belt retainer.
Title: Re: 91 Production model distinctions !
Post by: greggo325 on September 30, 2013, 09:01:45 pm
Were all sandcasts fitted with 'no hole' chain adjusters? 

(http://i1197.photobucket.com/albums/aa424/greggo325/T2eC16hHJGMFFoTFPyBSP1Nnunw60_57_zpsff312c41.jpg) (http://s1197.photobucket.com/user/greggo325/media/T2eC16hHJGMFFoTFPyBSP1Nnunw60_57_zpsff312c41.jpg.html)
Title: Re: 91 Production model distinctions !
Post by: kmb69 on September 30, 2013, 09:24:26 pm
Yes.
Title: Re: 91 Production model distinctions !
Post by: kp on October 10, 2013, 04:11:40 am
We recently saw a low VIN Sandcast broken up and sold off as parts. Sad to see I agree but some interesting things regarding the 91 distinctions has emerged. We know that the VIN was 673 and the engine was 835 thus we can make some presumptions about the parts fitted
We now know that the following items were present on VINs up to 673
no indent 2 hole airbox
short screw fitting to speedo/tacho cables
no on/off castings on control switch
Has anyone picked up on other identifiable items we can update our list with
I know the engine had the early pad (I think) but I believe there is known to be later engine numbers with the early pad
Thoughts  ::)
Title: Re: 91 Production model distinctions !
Post by: Jenks137 on November 15, 2013, 01:44:22 pm
53.  wiring harness.  On my 3652, the original wiring harness is marked on the white cloth as {300-0400}  this is beyond 3479 as mentioned in item 53.
Title: Re: 91 Production model distinctions !
Post by: kp on November 15, 2013, 02:52:09 pm
53.  wiring harness.  On my 3652, the original wiring harness is marked on the white cloth as {300-0400}  this is beyond 3479 as mentioned in item 53.
My understanding is that the 040 harness was on all sandcasts and early diecasts. Chris will be able to shed light on this
Title: Re: 91 Production model distinctions !
Post by: markb on November 15, 2013, 04:43:32 pm
My 12xxx diecast had a 040 wiring harness.
Title: Re: 91 Production model distinctions !
Post by: kp on November 16, 2013, 12:22:18 am
There's our answer ;D
Title: Re: 91 Production model distinctions !
Post by: markb on December 05, 2013, 08:47:23 am
Can anyone explain #48. narrow counter shaft, E1-E3527?  What am I looking for?
Thanks,
Mark
Title: Re: 91 Production model distinctions !
Post by: Steve Swan on December 05, 2013, 02:09:52 pm
vernacular of parts description in #48 probably needs to be changed.  

pretty sure the part actually being referred to in #48 is 23520-300-000, is the final driven shaft which the drive sprocket attaches to (commonly referred to and erroneously in this case, as counter shaft sprocket.)

at 3527, pn 23520-300-000 was superceded to 23520-300-010 to accommodate the wider drive sprocket, hence a more narrow shaft area the wider sprocket fits on.  

fwitw, seems we have 3 gear shafts in trans.  1.  final driven, 2.  main, 3.  counter.  the counter drives nothing to the outside.  the main drives the clutch.  the final driven drives the front engine sprocket to rear wheel.  (again, final driven is the shaft referred to in #48.)
Title: Re: 91 Production model distinctions !
Post by: markb on December 15, 2013, 05:58:26 pm
Distinction #72 goes from engine 1-219.  The head on the early plug is about 16.5mm diameter and the later plug is about 18.5mm diameter.
Title: Re: 91 Production model distinctions !
Post by: markb on December 17, 2013, 06:07:54 pm
68. sandcast cam carriers, oil pump, clutch center spider, gearshaft bearing housing, E1-E338
In distinction #68, is the clutch center spider #2 or #8 in the diagram?
Also, my oil pumps for E97, E1490 & E1789 appear to be the same except for numbers that are stamped on the housings.  Is there another distinction?
I'm not trying to be a pain but as I'm getting #97 back together I'm trying to make it as correct as possible.  
(http://cb750sandcastonly.com/coppermine/albums/userpics/10002/Clutch.gif)
Title: Re: 91 Production model distinctions !
Post by: Steve Swan on December 17, 2013, 11:02:21 pm
i'm going with #2 is the "spider" noted in #68....  "spider"......... ???   how did i come up with that one.  will get in "distinctions" to add and amend accordingly.

i would have to say the different numbers on the oil pumps may or may not be distinctions.  even tho the pumps are the same, the numbers are different....

Mark, do the numbers on the pumps get larger on the higher vins ?  i wonder if, say for example, E99 or E101 had a number on their pumps same as E100.  Or was it different... ?  Would be interesting to know the significance of the numbers.... Were these numbers assigned to the inspector who passed the pump to be then used for assembling an engine... ?

i guess we'd need to know the significance of the numbers.  if batch related, then one would think earlier vins had smaller numbers.  if inspector related, then the numbers would be random, higher vins lower pump numbers and visa versa.  i guess a way to perhaps conclude if the some of the pump numbers were same on different pumps, would be an inspection number.  if pump numbers get higher as vin numbers get higher, then batch numbers ?  at any rate, one could think a number was stamped on an oil pump to indicate an individual pump or a batch of pumps passed inspection....

Mark, what are the numbers on your pumps according to vin ?
Title: Re: 91 Production model distinctions !
Post by: markb on December 18, 2013, 09:14:01 am
i'm going with #2 is the "spider" noted in #68
That's good then.  I couldn't find any differences between early and later clutch lifter plates (#8) but the clutch centers (#2) are definately different.  According to the parts manuals the early version (what I call a three piece - center, plate and retaining ring) was used on E1-1759.  Another difference is that one of the seven friction discs is different.  It has shorter tabs to fit in the outer ring (which makes the outer ring different too).  Could this be considered another distiction?
Title: Re: 91 Production model distinctions !
Post by: Steve Swan on December 18, 2013, 10:56:52 am
I'd consider different outer ring being a distinction.
Title: Re: 91 Production model distinctions !
Post by: markb on December 18, 2013, 11:27:35 am
Mark, do the numbers on the pumps get larger on the higher vins ?  i wonder if, say for example, E99 or E101 had a number on their pumps same as E100.  Mark, what are the numbers on your pumps according to vin ?
You can check out the numbers here:
http://cb750sandcastonly.com/smf_forum/index.php?topic=1084.msg7703#msg7703 (http://cb750sandcastonly.com/smf_forum/index.php?topic=1084.msg7703#msg7703)
Title: Re: 91 Production model distinctions !
Post by: markb on December 26, 2013, 07:35:25 pm
What is #38?

38. no casting divots at crankcase base of #4 cylinder hole

This must be the upper case.  Should I be looking at the top or the bottom?
Title: Re: 91 Production model distinctions !
Post by: kp on April 09, 2014, 05:35:52 am
Hope this isn't in the list yet as I'll look like dick head.
The left side horn mount was welded directly to the ???bracket found on the early bikes. This is the bracket people say was fitted for a steering damper which never was. The bracket was discontinued after about VIN1000 or so. Bikes without the bracket had the mount welded to the frame. We there ya go Jimmy  :o ................ KP
Title: Re: 91 Production model distinctions !
Post by: rickhahn on April 09, 2014, 07:51:22 pm
I have Frame No 1588 with the damper Bracket,Horn bracket Welded to the damper Bracket
Title: Re: 91 Production model distinctions !
Post by: Erling on April 10, 2014, 03:30:57 am
It is some time ago E17xx was said to be introduction of finned oilfilterhousing.
erling.
Title: Re: 91 Production model distinctions !
Post by: kp on April 10, 2014, 04:09:04 am
Yeah Rick I remember someone posting here a few years ago saying they had a mid teen VIN with a damper bracket. Someone also posted saying their 3 digit VIN frame didn't so certainly doesn't seem to be an exact cut off VIN. Interesting about that bracket location
Title: Re: 91 Production model distinctions !
Post by: Riccardo on April 14, 2014, 07:07:05 am
Yeah Rick I remember someone posting here a few years ago saying they had a mid teen VIN with a damper bracket. Someone also posted saying their 3 digit VIN frame didn't so certainly doesn't seem to be an exact cut off VIN. Interesting about that bracket location

kp, please look at trhead KO restore of Maurzio from Tuscany.
Title: Re: 91 Production model distinctions !
Post by: ack3r on April 24, 2014, 06:21:14 pm
Type this....??
My Vin 1034

(https://lh3.googleusercontent.com/-nv_bo9RtCZE/Tfzb7EDHF8I/AAAAAAAADfA/c5ogwPNBKQQ/w767-h510-no/DSC_0644.JPG)

I was very uncertain, and finally I decided to cut it.
I have asked to many people, but without reply.
Title: Re: 91 Production model distinctions !
Post by: Steve Swan on April 24, 2014, 07:31:57 pm
Puccio, did you get a sandcast ?  :)
Title: Re: 91 Production model distinctions !
Post by: Marcello Tha on April 24, 2014, 09:15:18 pm
Dear Steve;

KP noticed differences between the oil pans, there are 2 distinct oil pans, the later type which has the small squares/rectangles cast into the base. The later type seems more robust than the earlier type. These earlier type have no squares cast into the base.

Thanks.

Marcello
Title: Re: 91 Production model distinctions !
Post by: Riccardo on January 25, 2015, 09:06:05 am
Hi at al.

From list:

6. no “off-on-off” marking on kill switch body, 1-673)

The recently sold on ebay #744 shows the no off-on-off smouth right knob.
The same unmarked knob i've on my #737.

So i think that the row #6 must be updated.

Thanks for the attention.

Riccardo
Title: Re: 91 Production model distinctions !
Post by: Steve Swan on August 25, 2015, 11:36:46 pm
So, in the process of discussion with Duane Wilson it *appears* there are now THREE different type of exhaust fitted to pre-4150 vins.  The discovery was made that a set of 4 exhaust have:  1. short 3 mm welded seams AND 2. have the shorter mounting to accommodate the shorter mounting bolts AND 3. do not have Lotus Root baffles.  In separate instances, Duane and i have made these observations on pre-4150 vins.
Title: Re: 91 Production model distinctions !
Post by: Sgt.Pinback on August 04, 2017, 10:40:48 am
"50. No guide lugs as cast part on junction box for top brake hose (up to VIN 1927 identified)"

My # 1983 has that too.

Title: Re: 91 Production model distinctions !
Post by: DW69K0 on August 05, 2017, 10:14:31 am
I think this distinction runs higher than we previously believed, as I have three 30XX Sandcast plus 3223 that do not have the lug on the brake junction box, 4371 has the lug.
Can others weigh in please?
Thanks,
Duane
Title: Re: 91 Production model distinctions !
Post by: 42barab on February 13, 2019, 10:39:49 pm
9. grey body horn with grey wire sheath
10. some grey body horns noted to have black wire sheath

I've read through the "distinctions" and looked at a few posts about the grey bodied horn and what VIN's should have had one.  Has it been confirmed?  I saw one post, I believe from kp, that suggested the same horn was used on different models.  Has this been confirmed?

John
Title: Re: 91 Production model distinctions !
Post by: 42barab on February 17, 2019, 12:24:01 pm
9. grey body horn with grey wire sheath
10. some grey body horns noted to have black wire sheath

I've read through the "distinctions" and looked at a few posts about the grey bodied horn and what VIN's should have had one.  Has it been confirmed?  I saw one post, I believe from kp, that suggested the same horn was used on different models.  Has this been confirmed?

John


Hello?  Anybody there?...................
Title: Re: 91 Production model distinctions !
Post by: bojje on February 17, 2019, 01:32:29 pm
Hi!
I have grey horns on #24/43 and #31/66. 180/302, 388/407 and all others of my sandcasts have black horns.
Kind Regards, Bo from sweden.
Title: Re: 91 Production model distinctions !
Post by: bojje on February 17, 2019, 01:35:39 pm
Hi again!
Forgot to tell you can find grey horns for left mount on CB450, at least K1 and K2.
Bo
Title: Re: 91 Production model distinctions !
Post by: 42barab on February 17, 2019, 04:13:42 pm
Thank you, Bo.