i have been giving this spoke thread pitch diameter more thought and asking people in the motorcycle industry what they know. i rarely go to other Japanese forums, but Mark's comment he has been posting the spoke question over at sohc4 had me curious so i wanted to read what other people had to say.
i wound up posting on sohc4, but wanted to post on the DB i am loyal to. here's what i posted on sohc4........
alright, i'll chime in my 2 cents worth. Mark has been posting this same question on sooc db.
my distant past memory, it seems somewhere i remember hearing spoke and nipple thread diameters and pitches are unique unto themselves. As i recall, spoke threads are not cut with a die, they are ROLLED in a spoke threading machine using a rolling die head. from what little i know, the threads are rolled to prevent microscopic tears in the steel that a die creates. i've been researching since Mark posted on sooc, but find little on the topic specific to Honda or motorcycles for that matter.
i put metric and sae thread pitch gauges to a spoke, neither fits. i have 20/20 vision at 2 inches without glasses and saw lots of air on every gauge i tried. i have ordered a bsw thread pitch gauge to test the bsw theory for myself.
if you stop and think about the physical nature of a spoke, they
ARE special. the shank diameter
IS smaller than the diameter of the threaded portion of the spoke.
the other thought is the possibility spokes are measured in wire dimensions. i know some spokes are measured in different "gauges." perhaps the test would be to put a mike to the spoke shank and it's threaded portion and compare these diameters to wire gauge diameters.
i'm sure greater minds than mine will prevail.
from my earlier times, i remember cheap spoke threading dies for motorcycle work being available to the home workshop. a couple people i know have said they don't work worth a crap.
i've done a bit of googling to find information on motorcycle spoke threading and come up short. When i saw the name "Hozan," it sparked a memory of seeing Hozan machines in Dealer's parts distributor catalogs. K&L Supply has always been a great source for tool and i don't know if Flanders is still around, perhaps those are resources for spoke threading machines.
links to play with
http://www.caimag.com/forum/showthread.php?9003-Spoke-Thread-Machinehttp://www.hozan.co.jp/cycle_e/catalog/_wheel.htmlhttp://www.ebay.com/itm/HOZAN-C-700-Spoke-Threader-14-and-15-Gauge-JAPAN-NEW-Great-Tool-/162306046965?hash=item25ca31bbf5:g:WacAAOSwrklVa6bu